Atmospheric and Environmental Monitoring Solution by Becker: smartsense
smartsense: The Future of atmospheric and environmental monitoring in Mining
Ensure Safety for Your Workforce and Assets
By investing in Becker Mining Systems’ smartsense product range, you are securing the future of atmospheric and environmental monitoring solutions. smartsense is not merely an atmospheric and environmental detection system—it is a comprehensive, end-to-end monitoring platform that leverages advanced technology. Tailored to meet the dynamic needs of the mining industry, smartsense detects and records hazardous air quality, helping to save lives, reduce productivity losses, and minimize operational disruptions. In addition to enhancing safety and operational efficiency, smartsense protects your assets and profitability by reducing the risk of accidents and mitigating long-term health hazards.
Trust in Proven Quality
Becker Mining Systems has been a leader in innovative and reliable mining technologies for decades. With smartsense, we offer you a safety solution that meets the highest standards and helps you maximize safety and efficiency in your operations.
Get informed now and take your safety to the next level!
smartsense at a Glance
Reliable Detection
High accuracy gas monitoring with full range temperature compensation
Self Diagnostics
Onboard self diagnostics and remote alarm notification of system health
360 Alarm Visibility
Unique 360 Alarm function allowing for verification of Atmospheric and Environmental conditions
Safety Reporting
Automatic STEL and TWA calculation with remote connectivity to SmartFlow for trends and reports
smartsense Key Facts
The smartsense system utilizes the latest in atmospheric and environmental technology to ensure fast and reliable gas detection and alarm notification both locally and remote. With a built-in self check and calibration verification register allowing for 24/7 peace of mind.
Since no one client’s need is the same the smartsense product range allows for a customized / modular design along the system to expand as needed. From a single gas detection over Wi-Fi through to a mine-wide installation using multiple communication technologies (Leaky Feeder / Copper / Wi-Fi and LTE).
Internal functionality test / self test allows for peace of mind warning the client of pending calibration requirements, all logged on-board and remotely downloadable through the smartflow software application
smartsense: system configuration
Given the ever-changing requirements of underground mining, we at Becker Mining Systems have developed the smartsense product offering with that in mind. Eliminating the complexity typically involved in having multiple gases detected.
The SSFM is a fixed gas monitor allowing for up to 4 gases to be detected in a single-gas monitor and providing continuity to both RS-485 / Wi-Fi and LTE Networks. The integrated controller functions as a black box storing critical information such as Calibration Record, Alarm History and Data Logging for post-accident investigation.
The SSSG is a fixed single-gas monitor designed for single-gas monitoring with an expansion option of up to 6 detection modules offering a true hot-swappable solution.
The smartsense solution is an all-in-one package and eliminates the need for complex cable connections and troublesome programming. Out-of-the-box the smartsense building blocks are the most versatile and hassle-free Atmospheric and Environmental Systems on the market. Allowing for simple plug and click deployment, speeding up installation and implementation timelines and reducing calibration time.
SSFM
Designed for Fixed installations with known gases
The SSFM-100 system has been meticulously designed to meet industry requirements, incorporating integrated security features into a single, compact unit. It maintains a strong focus on reliability, accuracy, and low power consumption, ensuring optimal performance and efficiency.
The SSFM-100 has three fully-programmable alarm set-points for Alarm and Output controls along with Short Term Exposure Limit (STEL) and Time Weighted Average (TWA) limits which are displayed on the extra-large LCD display making it possible to view the reading from up to 5 meters away.
The SSFM-100 design offers versatility in gas options and a wide range of configurations, providing enhanced flexibility and a substantial reduction in costs—from procurement through to total cost of ownership.
With the SSFM-100 all-in-one atmospheric and environmental system, each SSFM-100 is both a gas monitor and controller allowing for localized use or implementation into a system-wide installation, using industry standard communication protocols such as Modbus RTU and OPC Connectivity, or for integration into legacy systems using 4-20mA.
SSSG
Designed for remote installations onto existing infrastructure
The SSSG-100 is an all-in-one, customizable gas monitoring unit, reliable in all mining workplace environments.
The IS-designed Single Gas Monitor Terminal Module with Display is easily, and quickly, connected to a Sensor Module to provide an environmental monitoring solution with an on-location user interface.
The sensing capability of the Terminal Module with Display is provided with the addition of Sensor Modules, or a remote sensor. Mine safety can be further increased with the addition of a SSSG-100 Alarm Module.
The SSSG-100 Terminal Module with Display also functions as a black box for storing critical information.
The SSSG-100 can have up to six Sensor Modules stacked easily and neatly together and has hot-swapping capabilities to simplify sensor calibration, service, and replacement. Customized SSSG calibration caps make for a streamlined LED-guided calibration process.
Fully programmable set-points for Alarm and Output controls along with Short Term Exposure Limit (STEL) and Time Weighted Average (TWA) limits for Sensor Modules may be configured via one of the SSSG-100 Terminal Module options.
MCU
Designed for connecting to multiple communications systems
The MCU-100 Modular Communication Unit is the essential communication element in the atmospheric and environmental monitoring system.
It is constructed with modular communication units that support Modbus RTU protocol over RS485 copper and the unique RS485 over Fiber Optic communication backbones, which extend the reliable high-speed communications by up to 5 km.
With the optional Ethernet / WiFi or LTE modules, the MCU-100 can also be the configured as the Modbus TCP to RTU hub in the system.
DPM
Designed for reliable Diesel Particulate Monitoring
Equipped with the ability to monitor a wide range of environmental parameters, the DPM50 offers comprehensive insights into the surrounding conditions.
Wired communication via Modbus RTU RS-485 serial communication allows for seamless
connectivity to supervisory control and data acquisition (SCADA) systems.
Additionally, wireless options such as mesh network, Private 5G, 802.15.4, WiFi, and GSM provide enhanced connectivity and flexibility.
Designed for ease of use, the DPM50 requires minimal setup and configuration, with real-time measurement display and data availability on both the device and communication network.
How it works
smartsense allows for quick and customized cost effective Atmospheric and Environmental detection allowing our customer to make the changes to their system in a fraction of the time as and when they are needed.
Components of the system:
- Gas-Sensing Devices
Through either the SSFM or SSSG the detection of Atmospheric and Environmental detection is fast and simple either as a local detection or remote detection solution providing fast and customizable installations. - Air Flow Monitors
The measurement of tunnel or cross-sectional air flow, both in main haulages and return airways, enables real-time airflow detection. When integrated with the SSFM or SSSG, this system provides comprehensive atmospheric and environmental monitoring and detection. - Data Backbone
Offers multiple connectivity options ranging from Leaky Feeder / Copper / Ethernet / Fiber / Wi-Fi or LTE. - Graphic Visualization and Supervisory Platform
Smartflow provides 24/7 remote control and is further enhanced by Becker Mining Systems’ AI solutions.
The PDS4.0 Ecosystem
The PDS4.0 Ecosystem from Becker Mining Systems provides robust safety solutions for demanding environments. Central components include the PDT-0101 Proximity Detection Tag and PDT-3101 Cap-Lamp Tag for accurate worker detection, and the OMI – Operator Machine Interface for real-time, touchscreen visualization. The system's antennas, Main Unit, and PDC-5101 Vehicle Interface Module ensure precise detection and seamless communication, while LED Strips for Vehicles offer clear visual warnings.
Integrated with Smartflow, Becker Mining’s SCADA solution, PDS4.0 delivers unmatched safety monitoring and control, optimizing your operations with ease.
