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      • SMARTFLOW SOLUTION

    Detailed technical product information can be found in our digital catalogue

    Product Catalogue
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    • Company overview
    • About Us The Becker Mining Systems Group is an internationally active family company in the fields of development, engineering and consulting in mining.
    • Worldwide Locations Becker Mining's presence spans across all five continents, exemplifying our global commitment to providing innovative mining solutions worldwide.
    • Mission & Vision At Becker Mining Systems, our mission is aligned with our vision for the future.
    • Sustainability & Safety Quality, safety, and environmental protection are paramount at Becker Mining Systems.
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  • Belt Rip Detection System BRS
Conveyor Belt

Belt Rip Detection System BRS

Belt Rip Scanning – Protecting Your Critical Production Infrastructure

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  • General information
  • BRS4.0
  • BRS2
  • Expert contact
Belt Management / Conveyor Control

BRS4.0

The Becker BRS series of belt rip monitoring systems has a long standing history that started with the BRS1 and today culminates in the latest and most advanced system BRS4.0. The principle task remains the same: providing a reliable monitoring system for critical transport infrastructure. The BRS4.0 constantly monitors a conveyor installation for possible damage. 
Detecting any kind of damage, the system will immediately stop the driving motors of a belt preventing any further damage to your critical infrastructure. Over the years the Becker BRS system has often been imitated but never duplicated. Being able to safely detect damage without false alarms is the way to drive uptime in operations.

BRS4.0 Sensors and Control Unit
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Belt Management / Conveyor Control

BRS2

The Belt Rip Detection System BRS2 has been developed to help increase the productivity of conveyor belts by detecting belt rips as soon and as reliably as possible. It increases the productivity of conveyors through the immediate detection of belt rips at noticeable, monitored points. Upon detection, the drives are turned off immediately in order to prevent the tear of the belt from further spreading. In this way, damage costs and downtime can be minimised.

For the monitoring of steel cable and plastic belts, inductive loops are embedded in the belt. Once installed, the BRS2 will detect the loops on the conveyor, define and number the loops and create its own image of the belt and its loops in real time. With a loop diagnosis in real time, BRS 2 constantly monitors the perfect state of the belt and stops the belt in case of a rip so that additional damage and downtimes are reduced. The accuracy of the detection increases with the number of loops implemented per length of the belt. In case of loop damages, single loops can be temporarily set for repair. In real time, detailed information can be detected, including the loop position, loop status, and the last ten status changes of every loop. System access and monitoring are easy: either locally with the 12 inch TFT screen, the virtual keypad and 5 easy access shortcut buttons, or remotely via network acces (TCP/IP). An intrinsically safe version is also available.

The detection via loop monitoring presents the most reliable and the most cost-effective solution for belt rip detection on the market.

BRS 2 Control Unit
BRS4.0 - BR1010 Control Unit
BRS4.0

BRS4.0 - BR1010 Control Unit

  • Ambient Temperature Range -43 °C - 50 °C
  • Ingress Protection IP65
  • Supply Voltage 90 V AC - 264 V AC
  • Rated Power Approx. 550 W
  • Frequency 47 Hz - 63 Hz
  • Height x Width x Depth 535 mm x 540 mm x 190 mm
  • Weight 30.2 kg
  • Touchscreen Size 15"
  • Touchscreen Resolution 1 024 x 768
  • ...
BRS4.0 - Transmitter BR2010
BRS4.0

BRS4.0 - BR2010 Transmitter / BR2020 Receiver

  • Ambient Temperature Range -40 °C - 60 °C
  • Ingress Protection IP65
  • Supply Voltage 10 V DC - 15 V DC
  • Operating Current ≤ 400 mA
  • Carrier Frequency 56 kHz
  • Modulation Frequency Approx. 3.5 kHz
  • Height x Width x Depth 55 mm x 270 mm x 80 mm
  • Weight 3 kg
  • Bus (RS485) 9 600 Baud - 115 200 Baud
  • ...
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About Becker Mining Systems

Becker Mining Systems is the only worldwide supplier of complete energy, automation, communication, transportation and infrastructure technology for the mining industry. It is one of the technology leaders in its markets. The products can be used in all mining operations, and fulfill even the highest demands for use in explosive atmospheres.

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