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    Detailed technical product information can be found in our digital catalogue

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TT4.0 Header

TT4.0: Real-Time Location Intelligence for the Digital Mine

Know where people, vehicles, and assets are—in real time and with exceptional accuracy. TT4.0 from Becker Mining Systems is more than just a tracking system; it is the backbone of your digital mine. By combining high-precision positioning with seamless Smartflow integration and a shared Becker ecosystem infrastructure, we deliver complete operational visibility underground.

On this page
  • General information
  • Moving Beyond Basic Tracking
  • TT4.0 at a Glance
  • Why TT4.0?
  • Cost-Efficient Infrastructure
  • Robust Architecture
  • How it works
  • One TAG. Multiple Systems.
  • Integration with PDS4.0
  • smartflow® Integration
  • Expert contact

Moving Beyond Basic Tracking

Modern mines depend on accurate location data to improve safety, optimize operations, and support future automation. Traditional technologies often offer only approximate locations or require high maintenance. As mines become increasingly connected, operators need real-time positioning data that goes beyond basic tracking, serving as a foundation for informed decision-making, automated processes, and advanced emergency response scenarios.

TT4.0 at a Glance

icon tracking

Real-Time Visibility

Track people, vehicles, and assets in real time.

 

 

icon position

High Accuracy

Positioning accuracy of up to ±2 m.

Network icon

One TAG Ecosystem

One infrastructure across multiple Becker solutions.

icon automation

Automation Ready

Supports future digital and automated mining workflows.

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TT4.0 Key Facts

TT4.0 delivers continuous real-time positioning with an accuracy of up to ±2 metres, providing precise location data for personnel, vehicles, and mobile assets. This enables improved operational awareness, faster response times, and greater control across underground mining operations.

A single TAG can be used across multiple Becker solutions, including TT4.0, PDS4.0, and UCAS. Support for mixed environments with PDT TAGs, TCT TAGs, and AeroScout-compatible TAGs allows mines to modernize their infrastructure step by step while protecting existing investments.

TT4.0 connects directly to smartflow®, Becker Mining Systems' centralized monitoring and control platform. Real-time positioning data is combined with information from communication, automation, safety, and energy systems to provide a complete operational overview.

The TT4.0 infrastructure combines intelligent TAG Readers and powerful LineHeads to provide reliable coverage over long distances. Self-diagnostics, scalable architecture, and data buffering during network interruptions ensure dependable performance in demanding underground environments.

TT4.0 not only determines locations but also enables bidirectional communication between infrastructure, personnel, and vehicles. Visual and acoustic notifications, alarm transmission, and beacon functionality help improve situational awareness and operational safety.

Precise real-time positioning provides the foundation for future automation. TT4.0 supports applications such as traffic light control, gate and barrier management, ventilation control, and other automated workflows based on live location data.

Designed for a wide variety of mines and their specific needs, TT4.0 can be expanded as operational requirements evolve. Additional TAG Readers, LineHeads, and optional integrations allow the system to grow alongside the mine without requiring a complete infrastructure replacement.

TT4.0 is part of the Becker digital ecosystem, working seamlessly alongside solutions such as PDS4.0, smartcom, and smartflow. Together, these systems create a connected mining environment where data flows securely between safety, communication, automation, and operational platforms.

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Why TT4.0?

Unlike conventional RFID, WiFi, Bluetooth, or UWB-based tracking solutions, TT4.0 continuously determines the location of personnel, vehicles, and assets with an accuracy of up to ±2 m, using limited infrastructure tailored specifically for mining operations.

This allows operators to:

  • Track personnel and assets in real time.
  • Improve traffic flow underground.
  • Enable targeted alarms and notifications, and faster emergency response.
  • Increase operational transparency.
  • Support future automation initiatives.

 

TECHNOLOGYPOSITION ACCURACYREAL-TIME POSITIONINGINFRASTRUCTURETYPICAL USE

(manual) TAG Board

Low

No

Simple

Underground/Surface Tracking

WiFi Tracking

Medium

Yes

Moderate

Zone Tracking

Bluetooth

Medium

Limited

Moderate/High

Zone Tracking/Proximity Applications

UWB

High

Yes

High

Indoor Location Systems with high infrastructure requirements

TT4.0

High  

Yes

Simple

Real-Time Positioning

Cost-Efficient Infrastructure Designed for Long-Term Reliability

TT4.0 is engineered not just for performance, but for maximum economic efficiency. By minimizing maintenance needs and leveraging existing infrastructure, we significantly reduce the total cost of ownership.

  • Optimized Maintenance: Self-powered infrastructure and self-diagnostics eliminate the need for frequent battery replacements, ensuring maximum system uptime.
  • Seamless Integration: Save on installation costs by utilizing your existing LAN infrastructure via TCP/IP and connecting Tag Readers with cost-effective cabling.
  • Resilient Design: Reliable underground operation is guaranteed through long coverage distances, a scalable architecture, and data buffering that keeps operations running even during network interruptions.

 

Robust Architecture

TT4.0 is engineered for the unique challenges of the underground. By utilizing the industry-proven Becker B10 protocol, the system ensures stable communication despite vibration, moisture, and electromagnetic interference.

  • Full Data Sovereignty: On-premises server operation keeps your data in your hands with zero cloud dependency.
  • Scalable by Design: A single system grows with your mine. One unit covers up to 15 km of tunnel, easily scaling as your operations expand.
  • Simple Integration: Connect via standard TCP/IP to integrate seamlessly into your existing network infrastructure.
Isometric Background PDS4.0 (large)

How it works

TT4.0 combines TAGs, TAG Readers, LineHeads, and smartflow® to provide continuous real-time positioning underground: 
TAG Readers detect TAGs and determine their distance. The LineHead processes this information and determines the position of each TAG before transmitting the data to smartflow® for centralized visualization and control.

The TT4.0 positioning process:

1. TAGs
Personnel, vehicles, and assets are equipped with TAGs that can be detected by the TT4.0 infrastructure.

2. TAG Readers
Installed throughout the mine, TAG Readers detect TAGs, determine their distance, and enable bidirectional communication and local signaling.

3. LineHead
The LineHead collects and processes data from the TAG Readers to determine TAG positions with an accuracy of up to ±2 m.

4. smartflow®
Positioning data is transmitted to smartflow®, where locations can be visualized, monitored, and managed centrally together with data from other Becker systems.

 

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TT4.0 How It Works Illustration

One TAG. Multiple Systems.

A key advantage of TT4.0 is its seamless integration into the Becker ecosystem. A single TAG can be used across multiple Becker systems, including TT4.0, PDS4.0, and UCAS. Support for PDT TAGs, TCT TAGs, and AeroScout-compatible TAGs allows mines to expand or modernize their infrastructure step by step, protecting existing investments while creating a fully connected ecosystem.

This approach reduces complexity, simplifies deployment, and lowers total cost of ownership while maximizing operational synergy.

PDT-0101 TAG

TAG Readers are installed throughout the mine to detect TAGs, determine their distance using RF Time-of-Flight, and enable bidirectional communication with personnel and vehicles. The TT4.0 LineHead connects and processes the data from the TAG Readers, determines the real-time position of TAGs, and communicates the information to smartflow®.

Together, they form the infrastructure that makes precise real-time positioning underground possible.

TAG Reader and Line Head

Integration with PDS4.0

TT4.0 and PDS4.0 complement each other through a shared infrastructure. The TT4.0 network transports information between systems, while PDS4.0 leverages this to enhance operational awareness. Powerful features include entry restrictions, bidirectional communication, and section-based notifications.

OMI

smartflow® Integration

smartflow® serves as the intelligent interface above ground. Real-time positioning data is displayed alongside information from other Becker systems, creating a single operational view for: 

  • Live personnel and vehicle tracking
  • Asset monitoring
  • Alarm management
  • Reporting and analytics
  • Centralized operational control
  • Emergency Response Readiness
smartflow Logo
Person working in AR smartflow scenario
White Smartflow Logo

All your products managed inside one integrated IoT software solution

Smartflow® is your gateway to advanced technology, identifying and monitoring real-time operational flow. By consolidating communication, monitoring, and sensor signals into a single system, it enhances continuous improvement, optimizes production processes, and raises security levels for sustainable development.

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Interface of Smartflow
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About Becker Mining Systems

Becker Mining Systems is the only worldwide supplier of complete energy, automation, communication, transportation and infrastructure technology for the mining industry. It is one of the technology leaders in its markets. The products can be used in all mining operations, and fulfill even the highest demands for use in explosive atmospheres.

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