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PDS4.0 Super Heavy Vehicles - Truck-Scene

Proximity Detection Solution by Becker: PDS4.0

Safeguard your workers, enhance visibility, boost safety, and optimize productivity in underground mining operations.

On this page
  • General information
  • PDS4.0 at a Glance
  • Vehicle Kits
  • How it works
  • PDS4.0 Ecosystem
  • PDS4.0 Product Line
  • Smartflow Integration
  • Expert contact

PDS4.0: The Future of Safety Solutions in Mining

Maximum Safety for Your Workforce and Assets

With the Proximity Detection System PDS4.0 from Becker Mining Systems, you are investing in the next generation of safety solutions. PDS4.0 is more than just a protection system — it’s a comprehensive safety platform that utilizes cutting-edge technology to prevent collisions between vehicles and personnel, ultimately saving lives, reducing productivity losses and impacting the operation as little as possible. This not only saves lives and reduces productivity losses but also protects profits and property by minimizing the risk of accidents and equipment damage.

Trust in Proven Quality

Becker Mining Systems has been a leader in innovative and reliable mining technologies for decades. With PDS4.0, we offer you a safety solution that meets the highest standards and helps you maximize safety and efficiency in your operations.

Get informed now and take your safety to the next level!

PDS4.0 at a Glance

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Transport of miners

Easy passenger management
Driver permission / access management
Bypassing with one-click-action

 

 

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Interacting vehicles

Safe handling in underground environments
Minimal interference on interacting processes
User friendly focused design

 

 

Icon Siren

Less disturbance

Warnings reduced to a minimum
Clear indication of situation
Safe behavioral enforcement

 

 

Icon Info Log

Information report

Tamper proof logging
Situation reconstruction
Log file export to SmartFlow

 

 

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PDS4.0 Key Facts

The system leverages advanced sensor technology to ensure precise and reliable real-time detection. By continuously monitoring and alerting in hazardous situations, PDS4.0 plays a crucial role in accident prevention. Additionally, PDS4.0 meets EMESRT Level 9 standards, ensuring the highest level of safety and operational compliance in the mining industry. While interacting with the vehicle, the operator-centered design helps the driver to remain safe and in control of any situation.

Since not all requirements and vehicles are the same, the PDS4.0 was designed with modularity and customization in mind. 
From the simplest system, consisting just the basic warning information, to a fully-fledged system with multiple detection points consisting of both available technologies, the customer can adjust the system to their needs. The modular design of the PDS4.0 modules itself makes it simple to add and replace individual modules. By adding a PDS4.0 extension unit to the main device, the system can be expanded even further.

To enable further automation, the data from proximity detection systems must be available for analysis and also for post accident investigation. The PDS4.0 stores all events locally and tamper proof. For a typical mining application storage is provided for 30+ days. When in reach of an Access Point the PDS4.0 units transmit the collected data via WiFi. From the access points the data is then passed on to the central mine data base (MSQL) via fibre. Of cause is the entire communication encrypted. Available software programs can visualise the data from there. With Smartflow, we provide an integrated solution for the PDS4.0 that can visualise the events and create analytics and statistics from there.

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Vehicle Kits: Perfectly customized to your needs

In the harsh and often unpredictable world of mining, safety is paramount. Vehicles in these extreme environments are not just tools but vital components of production, operating the vehicles safely is critical. With our specially designed Vehicle Kits — whether for Side-by-Side Vehicles, Light Vehicles, Heavy Vehicles, or Super Heavy Vehicles — PDS4.0 offers tailored safety solutions for every type of vehicle. Discover how our Vehicle Kits can optimally protect your fleet and ensure your workers return home safely. As the PDS4.0 is designed to ensure safe environment while minimize the impact on production, it is a must-have for any future focused mine.

PDS4.0 Vehicle Kits (Icons)

Vehicle Kit for Side-by-Side Vehicles

Designed for Side-by-Side, UTV, Caddy Vehicles

Compact, agile, and fast — Side-by-Side Vehicles are vital in demanding environments. However, their small size and high speed make them particularly vulnerable to collisions, as they can easily go unnoticed by both personnel and larger vehicles. Our specially designed Vehicle Kits ensure the highest level of safety for these nimble vehicles by providing reliable detection and real-time warnings, regardless of the deployment location.

While these kits do not typically intervene with the vehicle's controls (Level 9), they ensure that larger vehicles equipped with PDS4.0 are alerted or even stopped to prevent accidents with potentially catastrophic consequences. This kit functions as a warning system, maintaining the vehicle's agility and speed as key advantages without compromising control.

Side-by-Side Vehicle

Vehicle Kits for Light Vehicles

Designed for Pickup Trucks, Small Haulage Trucks, Transporters

Light Vehicles like pickup trucks combine speed and versatility. But this very speed poses an increased risk to people nearby. Our Vehicle Kits for Light Vehicles ensure safe operation by continuously monitoring the surroundings and providing immediate warnings when danger arises. This way, you can protect both your drivers and everyone else in the vicinity.

Light Vehicle

Vehicle Kit for Heavy Vehicles

Designed for Excavators, Loaders, LHD (load, haul, dump machines), Graders

Underground conditions are already difficult to navigate, but Heavy Vehicles like excavators and loaders face the additional challenge of limited visibility. Our Vehicle Kits for Heavy Vehicles offer a tailored solution specifically designed for the challenges of underground operations. They ensure precise detection of personnel and other vehicles, even in the tightest and most complex environments.

Heavy Vehicle

Vehicle Kits for Super Heavy Vehicles

Designed for Heavy-Duty Trucks, Bulldozer

The enormous Super Heavy Vehicles used in surface operations present a unique challenge. Their massive size makes it easy to overlook smaller vehicles and personnel. Our Vehicle Kits for Super Heavy Vehicles offer a comprehensive safety solution specifically tailored to these demands. They ensure that even the smallest objects in the vicinity are reliably detected before a dangerous situation can occur.

Super Heavy Vehicle
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Isometric Background PDS4.0 (large)

How it works

PDS4.0 enhances safety by continuously monitoring the environment and assessing risks. Operators are always informed of the current situation.

Components of the system:

  1. Configurable Safety Zones
    The system defines three zones:
    Red Zone: Immediate stop required
    Yellow Zone: Warning or braking
    Green Zone: All clear
  2. Detection and Triggers
    Personnel carry Proximity Tags, and vehicles have antennas to monitor their locations. The system uses these to detect risks, with triggers adjusted based on vehicle size, movement, and operational conditions.
  3. Interaction and Customization
    Once a situation is detected, vehicles and workers collaborate with customizable safety measures. Zones can be adjusted to suit different environments and tasks.

 

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PDS4.0 Zones

The PDS4.0 Ecosystem

The PDS4.0 Ecosystem from Becker Mining Systems provides robust safety solutions for demanding environments. Central components include the PDT-0101 Proximity Detection Tag and PDT-3101 Cap-Lamp Tag for accurate worker detection, and the OMI – Operator Machine Interface for real-time, touchscreen visualization. The system's antennas, Main Unit, and PDC-5101 Vehicle Interface Module ensure precise detection and seamless communication, while LED Strips for Vehicles offer clear visual warnings.

Integrated with Smartflow, Becker Mining’s SCADA solution, PDS4.0 delivers unmatched safety monitoring and control, optimizing your operations with ease.

PDS4.0 Ecosystem
PDS4.0 Underground
Product line

PDS4.0 SOLUTION

  • Collision Avoidance between system participants (Personnel and machinery)
  • Customisable detection zone ranges
  • Relay, GPIO and CAN bus vehicle interfacing
  • System self diagnostics ensuring safe operation
  • Ergonomic Operator alert with event logging
  • WiFi interface for data transfer
  • ...
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All your products managed inside one integrated IoT software solution

Smartflow® is your gateway to advanced technology, identifying and monitoring real-time operational flow. By consolidating communication, monitoring, and sensor signals into a single system, it enhances continuous improvement, optimizes production processes, and raises security levels for sustainable development.

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Becker Mining offers individual solutions, technical consultation and project planning around the world

Ready to get in touch? Feel free to reach out to us for any questions, partnership inquiries, or information. We're here to assist and look forward to hearing from you soon!

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About Becker Mining Systems

Becker Mining Systems is the only worldwide supplier of complete energy, automation, communication, transportation and infrastructure technology for the mining industry. It is one of the technology leaders in its markets. The products can be used in all mining operations, and fulfill even the highest demands for use in explosive atmospheres.

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